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OLES JSC PROVIDES 200T REEL ADAPTER SYSTEM FOR VIETSOVPETRO

OLES JSC PROVIDES 200 TONS REEL ADAPTER SYSTEM FOR VIETSOVPETRO IN SERVICE OF REPLACEMENT EXPLOITATION ACTIVITIES.

Having undergone a process of assessing the competence and experience from similar contracts that have been carried out for 3 years is only part of the steps for a new contractor to become a supplier for Vietsovpetro Vietnam – Russia Joint Venture. It was just a preliminary round.

 In the next step, you must demonstrate your quality management system, design, construction, and supply chain capabilities to your customers to ensure your input resources are strong enough to create a product that meet all the highest standards in the oil and gas industry. The price of the product is not a criterion for evaluation at this time. That is the fairness that people in the industry still call “When you are strong enough, you will be able to play on the pitch”. And you can win or not is another story.

Winning the tender package “Supplying hydraulic winch 200 tons (200T Reel Adapter system for cable laying offshore” of Offshore Lifting Equipment Services Joint Stock Company or another name OLES JSC in front of a series of well-known foreign special winch suppliers, has made many contractors so far accustomed to importing to supply Vietsovpetro to be surprised.

Going into the process of executing a contract from designing, manufacturing, inspecting to fully assembling, it is obvious why OLES JSC can win. Choosing partners supplying equipment such as electric motors, gear boxes from EU / G7 is a good choice of OLES JSC. Quality is always a priority in the industry but to win you need to be competitive on price. It is the processing of mechanical structures and finishing products in the country that has helped to increase the competitiveness of the product.

From the success of contracts, it is hoped that in the near future Vietnamese businesses including OLES JSC will be able to provide many devices and products for the Vietnamese industry, especially equipment for oil and gas industry.

Specification of 200T hydraulic winch (200T Reel Adapter)

Item Description Remark
I TECHNICAL SPECIFICATIONS
1.1 200T REEL ADAPTER SYSTEM
Dimension of 200T REEL ADAPTER SYSTEM
– Overall length: 5500 mm
– Overall width: 2500 mm
– Overall height: 5200 mm
– Total Weight: 35 tonne each Tower
– Number of tower: 2
– Type : Module

GA drawing
1.2 Reel Capacity GA drawing
– Max Diameter of Reel: 7,2 meters
– Min Diameter of Reel: 4.0 meters
– Max Width: 5,0 meters
– Max Weight: 200 tonne.
1.3 Speed:
Speed control: Three speed selector switch. Proportional control valve
0-0.8 rpm / minute at Reel’s weight: > 100 tonne
0-1.5 rpm/ minute at Reel’s weight: ≤ 100 tonne
1.4 Line pull:
Line pull: 12 tonne at Reel’s diameter 7 meters.
1.5 Drive : Hydraulic motor with planetary gearbox
Hydraulic motor with planetary gearbox : 02*2
Hydraulic motor : Axial piston motor
Maximum operating pressure of hydraulic motor: 350 bar continuous
Hydraulic motor with planetary gearbox and larger gear drive by pinion gear
Gear ratio of larger gear and pinion gear : 5
1.6 Adapter
Various adapter plates
1.7 The main gear
Cast, the pinion is forged and hobbed to final dimensions. The material used for main gear is C45 and Pinion gear is AISI4140/SCM440 or equivalent
1.8 Drive shaft
AISI4140/SCM440 or equivalent
1.9 Adjust the with of Reel dapter and Height
Cylinders
1.10 Hydraulic system
System type: Open Loop
Working pressure: 250 Bar continuous
Test pressure: 275 bar
2 Control system GA drawing
2.1 Remote – Control:
The remote-control type wire connectivity and wireless
– The remote include full function of Reel
– Emergency stop button with protective cover;
2.2 Local control stand – 1 set
The local control is required for individual Reel Adapter
Stand to be mounted in the winch vicinity and IP : 56 protection.
– Stand is required to consist of the following items:
– Proportional directional control joystick or handle;
– Main system pressure gauge;
– Pilot system pressure gauge.
– Station selector for remote and local;
– Pump set start (with pilot light): stop push buttons or switch;
– Joystick or Control handle for control Hydraulic drive system;
– The unit displays the winch rotation speed
– Operation status indicator of HPU
– Lamp test push button – Reset push button type
– Status Lamp of Pumps
– Oil High temperature Lamp
– Oil Low Level Lamp/ indicator
3 Power pack – 1 complete set GA drawing
The power pack system provides the driving power for the Reel Adapter.
Power pack consists following components:
– 2 units of main pump (including 1 unit for standby);
– 2 units of pilot pump (including 1 unit for standby);
– 1 unit of 1500 – 1800 litters oil tank;
– 1 set of high oil temperature sensor to be preset at the manufactured standard;
– 1 set of low oil level sensor;
– Power of main electric motor: 90 KW;
– Power of pilot electric motor: 15 kw
– Hydraulic pump type: Continuous duty;
– High hydraulic oil temperature warning
The power pack system provides the driving power for the Reel Adapter.
Power pack consists following components:
2 units of main pump (including 1 unit for standby);
2 units of pilot pump (including 1 unit for standby);
1 unit of 1500 – 1800 litters oil tank;
1 set of high oil temperature sensor to be preset at the manufactured standard;
1 set of low oil level sensor;
Power of main electric motor: 90 KW;
Power of pilot electric motor: 15 kw
Hydraulic pump type: Continuous duty;
High hydraulic oil temperature warning
Low hydraulic oil warning
The unit displays the winch rotation speed
Operation status indicator of HPU
Lamp test push button.
Return line oil filters fitted with bypass check valves.
Sea water coolers for hydraulic oil, cooling capacity meet the requirement hydraulic system flows and fitted with bypass valves and isolating valves.

The start panels of power pack:
The starting of the electrical motors will be controlled by the control system of the mooring winches or from the push buttons of the starter panels. The starter consists of the following components:
– Starting method: Star/ Delta;
– Starters for main electric motor (main pump);
– Starters for pilot pump;
– Start/ stop push buttons for all motors;
– Space heaters;
– Common alarm relay;
– Ammeters for all electrical motors;
– Hour meters for all electrical motors.
– Start panels for outdoor installation, watertight, IP66 stainless steel enclosure AISI 316L, with hinged door, earthling and mounting accessories.
– Electric motor ( 3 phase, 380/440V, 50/60Hz ) installation on HPU indoor, IP 56. ( Check the general drawing of HPU )
The proposed Flexible ManuFacturing must be suitable with Ship power supply at 380V/440V – 50/60Hz – 3 phases
The structure of Hydraulic power unit: Offshore standard
4 Control room – 01 set GA drawing
10 feet Container standard
Include
– control panel
– air- conditioner
– store for spare part and hydraulic hose and accessories
The structure of control room: Offshore standard.

Some pictures of the project